Tooling with
Planning & Commitment

Commercial Proposal for Tooling

Once part design is ready we oer a techno
commercial proposal with all the milestones and
deliverables. It takes 1-2 working days to our
engineers.

In puts

Part Drawing
Tool life / Tool material
No. of cavities/ Production Target
Special surface treatments

Mold material Selection with
Tool Life and Application

Mold designers consider a variety of factors when selecting the mold metal including, machining ease, weld ability, abrasion resistance, hardness, corrosion resistance, and durability. Metals can range from the soft, low-melt-temperature alloys used in inexpensive, cast-metal, prototype molds to the porous meta l used in vent inserts. Metals are chosen based not only on the cost,manufacturing, and performance requirements of the mold or component, but also on the experience and comfort level of the mold design and construction shop.

mold_collage

Project Management

Project management is the key to the success and quality of the products A Project Engineer who has rich knowledge in tooling and injection molding is appointed for each project. All of them have a good command of English. The project engineers is responsible to follow up tooling schedule and timely report to the customer on any issues and progress of the project he is handling. The project engineer also guarantees that customer’s technical requirement is followed.

Project Management Objectives
Support from concept to nal part

Communication
Assuring customer’s project is produced to customer’s standards and requests. During this period we keep you updated about sending you the progress of tool manufacturing through an excel sheet and pictures of current process. It gives a clear idea about your project progress and a condence of time bound deliveries avoiding all the surprises

ontime

 

On Time Delivery
We assure the on time delivery as per planned. We generate a molding machine parameter report which support you running the mold at your factory. The lead time for T0 which we quote, usually starts from the approval on the tool designs till the rst mold trial. We arrange sending you the T1 samples for approval in 3 working days, Most of the time T1 samples do not need to be modied still in case if there is some modication it is always subjected to the possibilities and work for the time. It takes usually 4-7 working days to nish the mold. .We deliver the molds in wood packaging according the terms of deliveries which may EXW, FOB or CIF.

Tooling with
Design and Planning

The Part drawing or 3d models of the components need to validate before sending for tool design. Tool design includes complete detailing required for shop oor level management for manufacturing in format and standards of the client. With our years of experience in this eld, we can suggest and recommend better designs and processes that help clients to make maximum quality, productivity and cost benet. We have been providing tool-engineering services for various applications in Automobile,Appliance and General Engineering industry. With expertise in manufacturing we can provide total solutions for CNC machining,electrodes design, electrodes-manufacturing requirements.Our engineers are experts in AutoCAD, Pro/E, UG, Solid-works,and Master-CAM software, including in mold ow analysis.

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Part and Tool Design

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Part Design Validation
Checking Manufacturability Ejection / Drafts and undercuts Injection system and location Parting line acceptance.

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Mold Assembly Shop

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Tooling with
Skill and Accuracy

Our Project Engineers can also identify ways to cut-down program lead-times, while also avoiding program pitfalls through early problem detection for which we then work quickly to solve. The nal result: benchmark improvements for your product quality and process eciency through total and proactive support for plastic molding engineering.Plastic Injection Mold Engineering at HJIG is a vitally integrated part of our operation. Our engineering support provides design responsible advantages for mold design and plastic part design at whatever service level is needed. We can provide targeted assistance to support your total turnkey project

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We are continuously improving our mold manufacturing quality, and have implemented a quality management system to control mold manufacturing processes. Our reputation is based on quality and advanced technology, and we can easily meet customers’ product requirements.

Mold Steel:
ASSAB(Sweden), DAIDO (Japan), FINKL (America), AUBERT & DUVAL
(France), Thyssen (Germany), LKM (China)
Mold Base:
EMP,DME, HASCO, FUTABA, LKM.
Hot Runner:
MOULD MASTER, SYNVENTIVE, HASCO, DME, YUDO, INCOE
Standard Parts:
DME, HASCO, LKM, HEB, STRACK, OPITZ

OUR  CASE

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LET’S MOLD YOUR DREAMS TOGETHER