While development from China, the biggest challenge is to save time in tool development. Your time involvement is required in discussing the mould concept, Moldflow, tool designs check, etc. You need to spend time in samples shipments and approvals through visual and dimensional inspection to conclude the tool buy off.
Tool Planning & Scheduling
How often you plan the dates but not able to deliver it on time.
In-appropriate part design/lose much time in part design due to Manufacturing feasibility which are considering drafts, parting lines, undercuts etc.
It is important that you and the toolmaker be on the same page. Before beginning the project. How closely you are communicating with the toolmaker to observe your part design and analyze the design with DFM, Moldflow, Tool Design. In my other videos, I will explain to you the right approach to interacting with these analyses.
How closely you are monitoring manufacturing progress to make sure that the process adopted “to achieve the specific features and dimensions” are appropriate and toolmaker knows about the upcoming challenges.
Some important feature I believe you must be taking care of for example
Hardened Ejector pins
Case Hardened Bush Pillars
How much time you lose in sample shipments and giving feedback for the next trial?
Now consider if your engineer team skips one or 2 points of the amendment and then tool maker also skips to amend 1 or 2 points based on feedback then how does this impact your project timelines?
How many trials your toolmaker usually requires to give you a 100% perfect sample.
What is your current tooling buy off system?
Or do you have a tooling buy off System ?
Are you still dealing with the tool maintenance even after inspecting the tool before the final shipment?
We can help you with these problems, get in touch.
As a Complete Product development Company, we offer a complete “Art to Part Solution by not only delivering the molds at your doorstep rather taking care of your product DNA, engineering, Die mold commissioning and installation support as well.
We Guarantee to Save your 70% development time after T-0 to tool buy off.
We provide complementary Part Design & Tool Engineering support.
Free Engineering support throughout the development until mold starts production at your factory.
Tool Buy of through 117 Checkpoints physically.
We are 25 years of experience in Die Moulds Development and contributed 100+ customers over 8 countries and helped them set up in their projects worth 4000 crores of investments. We have completed more than 3000 manufacturing projects successfully worth 7000 Crores.