SERVING THE COMPLETE PRODUCT DEVELOPMENT LIFE CYCLE

Considering solutions for “Art to Part”, for Complete Product Development, Hongyi JIG adopts both of the processes of “Reverse Engineering” & “Forward Engineering” to provide the best solution for OEM manufacturers and New inventions.

DESIGN

Product Engineering . CAD based Analysis . Reverse Engineering . White Light Scanning . A Class surfacing on point cloud. Industrial Product Design . Product Styling.

PROTOTYPING

SLS / SLA / CNC Machined / FRP Based / Metal 3D printing / Stylish Mock ups / Paintshop

INJECTION MOULDS

Injection moulds for Auto components / Automotive Headlights / Home appliances / IT products / Multi cavities Injection Moulds / Over Moulding / Core Indexing * rotating core half.

BATCH PRODUCTION

Large and small productions of plastic molding components / Sheet metal components / Aluminium and Zinc die cast parts / machined components and small assemblies with packaging.

QUALITY & ENGINEERING

Tooling is a specialized area of manufacturing engineering which comprises of analysis, planning, design, construction and application of tools, methods and procedures necessary to increase manufacturing productivity.

We believe in quality of tool design that is enhanced through comprehensive internal inspections that are carried out to ensure maximum accuracy during the designing of tools.

One of the expert field of HONGYI JIG is designing of tools that create impressive and user-friendly designs that gives instant success. It is a place where client can experience hassle free tool design.

We ensure total customer satisfaction and it puts us ahead to set up a wide client base, which will be augmented on regular basis.

CLIENTS & INDUSTRIES

HONGYI JIG HAS AN EXTENSIVE EXPERIENCE WHILE HANDLING A VARIETY OF PROJECTS IN DIFFERENT INDUSTRIAL SEGMENTS. WE ARE MENTIONING FEW OF THEM HERE.
Vijay Sales
Philips
Okaya
Khaitan
Glen
JBM
Greenline
Bluebird
Bhurji
Aska
Microtek
Sarpev
Steelbird
Sujata
Nasak
  • HOME APPLIANCES
  • IT APPLIANCES & ENCLOSURES
  • ELECTRONICS ENCLOSURES
  • MEDICAL ENCLOSURES
  • AUTOMOTIVE HEAD/TAIL LAMPS
  • AUTOMOTIVE PARTS / MIRRORS
  • CAPS & BOTTLE ENCLOSURES
  • HELMETS & RIDING PRODUCTS

PROJECT EXECUTION PROTOCOL

Hongyi JIG resolves all barriers to assure the expected results from tooling.

Click the slides below to see how we do take care of the complete project from Day one till we deliver you the complete project.

  • At Hongyi JIG, we suggest our clients to for a batch production to conclude the moulding parameters during successful running of moulds. We prefer the mould testing with the similar moulding infrastructure to the clients facilities.

    Step 07 – Mould Testing & Inspection
  • Hongyi JIG specialises in all kinds of Injection moulds Toolings and in that support, we do offer Product Design, Reverse Engineering, Mock up and Prototyping.

    Incase if you are on concept stage and there is no design exists, Hongyi JIG offers Product Styling, Product Design and Reverse Engineering  (In case if you have physical part) services.

     

    Step 01 – BUSINESS QUERY
    Share you design. 3D CAD files (Para-Solid / STP files) or 2D detailed drawings 
  • Incase if you wish us to provide you the logistics services for the mould shipment and deliveries at your factory, our team is all time ready to support you for your ease.

    Step 08 – Shipments & Deliveries
  • Our Technical team take care of all preliminary details to have the best understanding of role plays of the components. We review the part design for manufacturing acceptance as an  essential service to support of customer. The main features of discussions are mould ability / parting line / acceptable gating systems / ejection system / surface finish etc.

    Hongyi JIG also offers the Part design services. 

    Step 02 – Part Design & Design Reviews
    Part Design services / Free design review and design discussion / DFM
  • Basis on your business query we do provide you a Techno commercial offer for your project with in 2-4 working days. This offer contains a clear list of moulds / Mould material / Technical specifications / Type of runner / deliverables / Mould weight / duration with all millstones etc.

    We welcome for all kinds of essential agreement to deliver the moulds on time to give a ” Feel Safe experience” to our customer.

    Step 03 – Techno – Commercial Proposal & Agreement
    Commercial approvals / Quality Norms / Deliverables / Millstones
  • We believe a tested & proven design result to “Zero” re-work during Tooling process so we strongly recumbent a right processed Functional prototype basis on the CAD design. We do offer a variety and freedom to selection of all kinds of plastic and metal materials for prototyping. So that you can feel close to the actual moulded product while testing the prototypes.

    We do have the facilities of CNC machining SLA / SLS / 3D Printing / Sintering / Metal 3D printing / Painting / UV / Screen printing / Laser Engraving etc. to provide you the best solution for prototypes

    Step 04 – Mock Up & Functional Prototype
    A Prototype to Validate the Design / May cause design refinements
  • Basis on DFM we do provide you the 3D detailed Tool designs compatible with your selected moulding machine with in 3-6 days. This design contains all the features like gating / fasteners / cooling etc. Our team accompany you to review the tool design and concludes the tool design finalisation

    Step 05 – Tooling – Tool Design
    3D Tool Design in STP & Para-solid formats / Brainstorming and Tool design review
  • Mold Base and Mold Steel Partners

    ASSAB(Sweden),DAIDO(Japan),FINKL(America),AUBERT & DUVAL(France), Thyssen (Germany), LKM (China)
    Mold Base:
    EMP,DME, HASCO, FUTABA, LKM.
    Hot Runner:
    MOULD MASTER, SYNVENTIVE, HASCO, DME, YUDO, INCOE
    Standard Parts:
    DME,HASCO,LKM,HEB,STRACK,OPITZ

    Step 06 – Tooling – Manufacturing
    Tool Manufacturing / Regular updates and weekly reports to client
  • The lead time for T0 which we quote, usually starts from the approval on the tool designs till the first mold trial. We arrange sending you the T1 samples for approval in 3 working days, There is an inspection report with the Trial samples basis on the GT&D.

    Step 07 – T1 & Sampling
    T1sample with Inspection reports / Sample Feed back co-operation

Contact Us

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OFFICE LOCATIONS

Hong Kong

Hongyi JIG Rapid Technologies Co., Ltd.
01, 21/F, Prosper Commercial Building,
9 Yin Chong, Street, Kowloon Hongkong. Phone: +86-15012892043
Email: info@hongyijig.com

India

Hongyi JIG Rapid Technologies
B-163, Karam Pura,
New Delhi 110015 (India)
Phones: +91-8882912345
Email: asia@hongyijig.com

United Kingdom

Saprev Ltd.
Lakeside House1 Furze ground Way,
Stockley Park, Uxbridge, UB11 1BD
Phone: +4420 8622 3100
Email: info@saprev.com

Germany

Bornheimer Landstrasse 27,
60316 Frankfurt am Main, Germany
Phone: +49 (0) 69 9043 1213
Email: info@saprev.com

USA/Canada

Hongyi JIG Rapid Technologies Inc.
137-1140 Burnhamthorpe Rd. W, Unit #247
Mississauga, ON, L5C 0A3, Canada
Phone: 1(844) 446-6494, 1(844) 4HONGYI
Email: business@hongyijig.ca

TEAM BUILDING

EVENTS