At Hongyi JIG, we suggest our clients to for a batch production to conclude the moulding parameters during successful running of moulds. We prefer the mould testing with the similar moulding infrastructure to the clients facilities.
Considering solutions for “Art to Part”, for Complete Product Development, Hongyi JIG adopts both of the processes of “Reverse Engineering” & “Forward Engineering” to provide the best solution for OEM manufacturers and New inventions.
QUALITY & ENGINEERING
Tooling is a specialized area of manufacturing engineering which comprises of analysis, planning, design, construction and application of tools, methods and procedures necessary to increase manufacturing productivity.
We believe in quality of tool design that is enhanced through comprehensive internal inspections that are carried out to ensure maximum accuracy during the designing of tools.
One of the expert field of HONGYI JIG is designing of tools that create impressive and user-friendly designs that gives instant success. It is a place where client can experience hassle free tool design.
We ensure total customer satisfaction and it puts us ahead to set up a wide client base, which will be augmented on regular basis.
CLIENTS & INDUSTRIES
HONGYI JIG HAS AN EXTENSIVE EXPERIENCE WHILE HANDLING A VARIETY OF PROJECTS IN DIFFERENT INDUSTRIAL SEGMENTS. WE ARE MENTIONING FEW OF THEM HERE.
- HOME APPLIANCES
- IT APPLIANCES & ENCLOSURES
- ELECTRONICS ENCLOSURES
- MEDICAL ENCLOSURES
- AUTOMOTIVE HEAD/TAIL LAMPS
- AUTOMOTIVE PARTS / MIRRORS
- CAPS & BOTTLE ENCLOSURES
- HELMETS & RIDING PRODUCTS
PROJECT EXECUTION PROTOCOL
Hongyi JIG resolves all barriers to assure the expected results from tooling.
Click the slides below to see how we do take care of the complete project from Day one till we deliver you the complete project.
- Step 07 – Mould Testing & Inspection
Hongyi JIG specialises in all kinds of Injection moulds Toolings and in that support, we do offer Product Design, Reverse Engineering, Mock up and Prototyping.
Incase if you are on concept stage and there is no design exists, Hongyi JIG offers Product Styling, Product Design and Reverse Engineering (In case if you have physical part) services.Step 01 – BUSINESS QUERY
Share you design. 3D CAD files (Para-Solid / STP files) or 2D detailed drawings
Incase if you wish us to provide you the logistics services for the mould shipment and deliveries at your factory, our team is all time ready to support you for your ease.Step 08 – Shipments & Deliveries
Our Technical team take care of all preliminary details to have the best understanding of role plays of the components. We review the part design for manufacturing acceptance as an essential service to support of customer. The main features of discussions are mould ability / parting line / acceptable gating systems / ejection system / surface finish etc.
Hongyi JIG also offers the Part design services.Step 02 – Part Design & Design Reviews
Part Design services / Free design review and design discussion / DFM
Basis on your business query we do provide you a Techno commercial offer for your project with in 2-4 working days. This offer contains a clear list of moulds / Mould material / Technical specifications / Type of runner / deliverables / Mould weight / duration with all millstones etc.
We welcome for all kinds of essential agreement to deliver the moulds on time to give a ” Feel Safe experience” to our customer.Step 03 – Techno – Commercial Proposal & Agreement
Commercial approvals / Quality Norms / Deliverables / Millstones
We believe a tested & proven design result to “Zero” re-work during Tooling process so we strongly recumbent a right processed Functional prototype basis on the CAD design. We do offer a variety and freedom to selection of all kinds of plastic and metal materials for prototyping. So that you can feel close to the actual moulded product while testing the prototypes.
We do have the facilities of CNC machining SLA / SLS / 3D Printing / Sintering / Metal 3D printing / Painting / UV / Screen printing / Laser Engraving etc. to provide you the best solution for prototypesStep 04 – Mock Up & Functional Prototype
A Prototype to Validate the Design / May cause design refinements
Basis on DFM we do provide you the 3D detailed Tool designs compatible with your selected moulding machine with in 3-6 days. This design contains all the features like gating / fasteners / cooling etc. Our team accompany you to review the tool design and concludes the tool design finalisationStep 05 – Tooling – Tool Design
3D Tool Design in STP & Para-solid formats / Brainstorming and Tool design review
Mold Base and Mold Steel Partners
ASSAB(Sweden),DAIDO(Japan),FINKL(America),AUBERT & DUVAL(France), Thyssen (Germany), LKM (China)
EMP,DME, HASCO, FUTABA, LKM.
MOULD MASTER, SYNVENTIVE, HASCO, DME, YUDO, INCOE
DME,HASCO,LKM,HEB,STRACK,OPITZStep 06 – Tooling – Manufacturing
Tool Manufacturing / Regular updates and weekly reports to client
The lead time for T0 which we quote, usually starts from the approval on the tool designs till the first mold trial. We arrange sending you the T1 samples for approval in 3 working days, There is an inspection report with the Trial samples basis on the GT&D.Step 07 – T1 & Sampling
T1sample with Inspection reports / Sample Feed back co-operation
Please share your contact details and describe the Project you wish to initiate with us. Also let us know the suitable time to contact you back.